The day Hellgeth froze over

My truck at Hellgeth Engineering

Was the day I finally got to see my (almost) complete vehicle for the first time.

KrugXP had told me that the complete truck would be ready for inspection on 16th November and since I had to make a business visit to a company called Niverplast in the South East corner of the Netherlands anyway, I was able to combine that visit with a trip to Hellgeth Engineering, to see my vehicle. Fortuitously that meant I could also stop over to see my friend Ard Lampers and his wife Tessa at their lovely house in Elten-Emmerich; Ard of course had been with me in 2014 at Bad Kissingen when we first set eyes on both the Oberaigner chassis and KrugXP cabins, so he was keen to discuss the vehicle in more detail. A few fine German and Dutch beers were consumed that evening, and this Dubai resident was in for a shock the next morning when I had to help Ard scrape the ice off his car windows – not something I’m used to doing any more, having lived in the U.A.E. for over two decades. My own car, being parked closer to the house, needed no de-icing – clearly I learn fast.

My visit to Niverplast was enlivened when I discovered the owner has a hand painted image of his AC Cobra replica on the wall, and the company owns an old VW Camper for promotional purposes; true petrolheads indeed. More significantly, every employee in the company and many of their spouses also individually sponsor children in Kenya, who benefit from the financial support to make their way through difficult lives – my visit to Niverplast was a real eye opener and I will try to meet up with some of those children when I travel through Kenya in the future, to see how they are getting on.

To Hellgeth and back

Next it was onto the German autobahn network for a six hour drive to the beautiful old town of Kronach, where I met up with Joerg and Dima from KrugXP. What a pleasure it was to drive safely, at very high speeds, on roads where every driver checks their mirrors, uses their indicators, has lane discipline and exercises all the neurons in their brain when driving – basically the total opposite of driving in the Gulf, where reckless, selfish driving is the name of the lethal game. The three of us spent the evening chatting about various projects we all have on the go, but I was like a kid on Christmas Eve, desperate to go to sleep so I could get up early the next morning and open my presents – or in this case, see my truck. Next day it was off to Hellgeth, at what seemed like a factory halfway up a mountain in Wurzbach, and as the shutter doors opened, there, in front of me for the first time was “Tim’s Travel Truck”. Damn it felt good to see it as a complete vehicle.

My truck on the weighbridge
My truck on the weighbridge

Dima walked me through the various systems and controls on board, and I was very pleased to see that KrugXP have also put together a comprehensive manual, complete with photos of valves and switches etc, explaining all the on board systems. We spent a while going through that and identifying any snags, then it was off to the weighbridge to determine the finished vehicle’s mass – 5,480Kg for the record, though that’s without the roof rails, spare wheel and tyres, and the grey water tank which had been removed previously and not yet refitted. That was done while Hellgeth were fitting additional 60 + 40L diesel tanks to my truck – these operate via a single pump which empties them into the main fuel tank. The filler cap has been discretely tucked under the nearside rear wheel arch (on the same side as the main filler cap.). I estimate that will give me approximately an 850 – 1000km range. I may still have to carry some jerry cans or flexible diesel tanks if I’m to go a long way off the beaten path.

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Big boys’ toys

I then had a guided tour of Hellgeth’s impressive workshops and facilities – they specialise in the maintenance, restoration and adaptation of Unimogs, but also of Haegglund tracked vehicles. You’ll have seen these working hard at ski resorts, at Polar research stations and perhaps traversing lakes and swamps pretty much everywhere around the world. Hellgeth had some wonderful vehicles on site, including an Austin Healey 3000, some old timer Unimogs, a QT Wildcat off road racer, another ‘Mog retrofitted with a huge Zetros engine, the rally Mog in which the company owners Jürgen and Andreas Hellgeth won their class in the 2008 Dreseden – Breslau rally, and an extensive collection of stock Unimog trucks and customers’ overland vehicles in for maintenance and modification. I could have stayed all day but we had to get going, since the following day we were due to visit Excap, a three hour drive away. Excap are to Steyr 1218s what Hellgeth are to Unimogs, so I was looking forward to that too.

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Ice, ice baby. Lots of it….

As we left, this time I was not so lucky on the de-icing front, since hours of freezing rain had left my car windows thick with rime ice. Welcome to mountainous Europe in the winter – it reminded me that I was smart to specify a built in diesel pre-heater for the Sprinter’s engine, and that I have three ways of heating the cabin; via the diesel heater, LPG gas, and a heat exchanger drawing heat from the engine cooling system.

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On December 2nd, two weeks later than planned, to give the painters time to repair some scratches to the cabin caused during its transport to Germany, my truck will be collected, taken by trailer to Bremerhaven, and shipped by RoRo to Dubai. ETA is January 10th. I can’t wait!!

Cabin Fever

After a few delays, some minor, some not so minor, my cabin was transported from KrugXP to Hellgeth Engineering in Germany just over a week ago. It has arrived there safely and we are now waiting until the work is finished on my chassis and fuel tank, before the cabin and chassis will be joined in glorious matrimony. Having given them a respectful couple of weeks to get to know each other, I plan on visiting Hellgeth on November 16th to sign off the project as “complete”. Almost 11 months after I ordered the chassis, it will be a red letter day for me.

Then the complete truck will be shipped from Bremerhaven by Deugro, with whom I was put in contact by my good friend Henrique Pimental of Daimler Commercial Vehicles. Deugro work with Mercedes, Oberaigner and Hellgeth, transporting their vehicles around the world, so I could not be in safer hands when it comes to the shipping and clearing arrangements here in Dubai.

Busy, busy

I’ve kept myself busy finding a company who can fit additional soundproofing to my truck once it’s here, whilst also planning the fitting of the additional lights, GPS antennae, front recovery points etc. And continuing to learn German. S L O W L Y. I had a meeting with a radio station last week to discuss the possibility of sending in monthly reports about life on the road, and have started selling off a few of my personal possessions in order to liquidate some funds to be spent on equipment for the truck. So if you are in the market for a set of Tannoy 611 speakers with Adcom power and pre-amp, Pearl Vision (Birch) drum kit, Canon 300mm L IS lens or Series 1 Land Rover Discovery, let me know….

Discovery 1 For Sale
My Discovery 1 is for sale. Please give generously…

Some day I’ll fly away….

bremont-victoryTick, tock, tick, tock

Waiting for the final delivery of my truck is without doubt, proving to be the most frustrating part of this entire adventure. It’s now five years since I thought to myself “Yes, I’m going to make this journey” and within months I had obtained my U.A.E. truck license, yet here I am, in 2016, with no truck, and no stories to tell about my adventures, epic or otherwise. The fabrication of my cabin was completed a few days ago but during the initial testing of the on board systems, the Webasto diesel heater which will provide much needed cabin heating and warm water to the engine to pre-heat it in cold climates, was found to be faulty. A replacement has been ordered under warranty but this will take time to deliver. That means the cabin’s departure for Germany has been delayed, which in turn means the installation on the chassis has been postponed, so I might miss the November 10th RoRo from Bremerahven, which means waiting another month for delivery………and that’s driving me crazy.

But I always knew this trip was going to teach me the art of patience – an attribute which I am sadly lacking – so I just have to grin and bear it. Meanwhile I have ordered some additional engineering work to be carried out by Hellgeth Engineering at whose premises my chassis is currently being stored. They are building and installing a supplementary 100 litre fuel tank for me, and have fabricated a braced rear cross member, integrated with the chassis rails, onto which my two pintle hook recovery points will be bolted. These each have a maximum load capacity of 13.6 tonnes; in the event of a towed recovery, I’ll be using a bridle rope to spread the load across these hooks, so I can safely use them even with a KERR recovery by a much larger vehicle. I’ve been driving and racing off road in the U.A.E. for the last 24 years and consequently I’m well aware of just how essential strong – very strong – recovery points are on a vehicle. Weak recovery points are nothing less than a fatal accident waiting to happen, so you’ll not find them on my truck.

RoRo your boat

Meanwhile I’m keeping myself busy sorting out a myriad of other issues related to the truck’s import and ‘big trip’ preparation. I’ve been sourcing a mattress for the bedroom (not as easy as you think given the limited space I have available), local insurance for the U.A.E. (fully comprehensive is proving impossible to obtain), striking a deal with a freight forwarder for the RoRo shipment, and arranging press coverage for the vehicle in Dubai and subsequent journey. Years of experience writing for a Dubai based motoring magazine and appearing on local radio shows to talk about motorsport have proven invaluable for the latter – I’ve had more than half a dozen requests from newspapers and radio shows wanting to know more about the truck, so that bodes well for future publicity.

I’m also making a list of equipment, essential or otherwise, which I need to buy in advance, prior to the truck’s arrival. To give you an idea, right now that includes sound deadening matting, sun shades for the cab, the new Garmin 276CX GPS, Garmin Vibe POV cameras, KERRs ropes, soft shackles, crockery, cutlery, spare parts, tools, heavy duty bottle jacks, more spare tyres, an OBD scanner, a tablet on which to view the OBD date while driving (and store hundreds of albums) etc. etc. AND I’ve subscribed to an on line ‘Teach yourself German’ course, for good measure.

So, whilst I may not have my truck yet, I certainly have plenty to keep me busy……